The book of Apfelbeck
Apfelbeck’s book: Wege zum Hochleistungs-Viertaktmotor (Ways to high output four-stroke engines: A manual for enthousiasts and tuners of 4-stroke engines. Motorbuch Verlag, Stuttgart. 1. Edition 1978. ISBN 3-87943-578-2. is widely regarded as the standard in its day in Europe, regarding the design and optimalisation of 4-stroke engines.
The above mentioned book (in the german language) has been reprinted several times (lastly 2002) and has been translated only in dutch. Pictured is a copy of both versions of the book.
For us of interest is by foremost the pages he wrote about his design of OHC cylinderheads for the aircooled VW boxermotor engines. For both type 1 and type 4 pictures are given of a complete engine (type 1) and several parts of type 4 OHC cylinderheads. As the first edition of his book was published in 1978 and the last known race engine he designed was a BMW motorcycle competition engine used for sidecar racing in 1970, his book probably was written in the early seventies.



The early seventies is also the time the VW aircooled type 1 was at its latest form (the dual-port VW1600 engines, introduced in 1970) and the type 4 was just introduced as a even further improved engine for bigger, heavier cars (VW411/412, VW-Porsche 914 and the VW Bus (Transporter)) in 1700, 1800 and 2 liter form for more performance and reliability.
The aircooled VW boxer engine was more or less one of the most used and produced engines and applications in its day. No wonder there were also many companies that made tuning parts for the platform, both in Germany and the US. There was even a popular single seater racing class, that started mid-sixties with VW Beetle engines, transaxles and front axle: the Formula Vee class.
Early seventies, the Formula Vee (Vee from Volkswagen) series finally adopted the 1700cc type 4 engine by reducing its volume to under 1600 cc from a smaller bore so it could stay in class and use the slightly more reliable type 4 engines. These cars with even further upgraded suspension (A-arms instead of torsion bars) were called ‘Super Vee’. Many well-known racers started their careers in those FV cars, amongst them Arie Luyendijk, a later Indy 500 winner.
Its my own deduction of events, but when I measured that the (one and only) and very probably very first, casting Apfelbeck made of his own type 4 OHC cylinderhead, had a bore of just 90mm (1700 engine bore), that it was probably meant for the Super Vee class with a reduced stroke crankshaft! Apfelbeck mentioned his heads would have made a specific power per liter of 115hp, which would have put a 1600 type 4 Super Vee engine at about 184hp, which would have been condiderably more then the later introduced watercooled 1600 VW Golf derived engines, which ran a few years in side by side with the aircooled engines, but operated at about 170hp at the time!

The question ‘what could have been’ and the new technologies we have today made it an extra motivation for me to try and recreate these heads so that a working engine could be build with them: The Apfelbeck project.
The introduction of the water cooled 1500 and 1600 cc engines, used in the then newly introduced VW Golf (Rabbit) in 1974, made that the focus for VW in that series was put more and more on promoting the watercooled 4-inline engines. After all, those were the future of VW. The aircooled engine developments in the FV class were subsequently reduced, probably including those of Ludwig Apfelbeck, who only made OHC head examples of his ideas out of his own pocket (my personal conclusion) at the time. The rapid upcoming and popularity of the watercooled VW Golf making the aircooled engines more or less ‘obsolete’ for further racing purposes. This must have been the reason the OHC 3-valve type 4 cylinder head castings were never produced in series, other then the 3 original castings that were encountered by us together with the old wooden casting molds.
Here you can see the wooden casting molds in the book and today some 50 years later! →The 3 original heads that survived and from which we derived the digital version (with the 3D printed head alongside) ↓


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